Simple DIY Solar Panel (Homemade)

Simple DIY Solar Panel (Homemade)

This project isn’t something that uses a solar panel and uses the produced voltage for some electrical and electronics work. But this project shows how to make a solar panel yourself and what makes it reach maximum performance.

A solar panel is a photovoltaic cell where light energy is transformed into electrical energy.

Most photovoltaic cells are made of silicon chip above which there resides a very thin layer of noble metal through which around 1% of photon particles enter the material and activates electron flow.

Here I’m showing how to make one simple solar panel using transistor. The chosen transistor is 2N3055 in metallic TO-3 package. The below picture shows it’s image.

DIY Solar Panel

Left: Normal 2N3055   Right: 2N3055 with top removed.

The small silicon chip inside the 2N3055 is able to produce photovolatge when exposed to sunlight and in the cell the emitter becomes the positive terminal and the collector becomes the negative terminal.

 

The cell produced open circuit voltage of 0.45 volts which is normal but it produced closed circuit current of only 200uA which is too little to be used in any applications. To light a bright white LED we need minimum 10-15mA current and the panel produced only 0.2mA which is not enough.

The current depends on the intensity of sunlight and the cell should produce more current if it gets more exposure.

Hence I used a magnifier convex lens (+10 diopter, 60mm diameter) and focused the point of sunlight into the silicon square, and the results were surprising.

 

The same cell produced near 0.65 volts which is 44% more voltage and produced 42.2mA current which is 210 times more than the previous one.

Logical explanation of the huge current increase:

The cell area is 2mmx2mm=4mm^2

When the lens focused the light to a 2mm diameter circle, the area of the circle was 2mmx2mmxpi/4=3.14mm^2. The lens was 60mm in diameter so it took sunlight of 60mmx60mmxpi/4=2826mm^2. So the silicon chip got 900 times more sunlight and produces the huge current.

19 Comments

  1. Mujtaba

    interesting arup,very good thats a new idea for me ….

      • binit

        hi arup, Electronics is my hobby 2 , im working on video tx small and with less power it can transmitt longe range up to 15mile , ihave the vhf oscilator but need a more data becuse want to fit in a toy airplane, i have made tx 27mhz dtmf for controlling airplane with remotecontrol wireless, up to 20mile range, if u have data to transmitt video signal up to long distance? with any idea circuit will also help to me the method to amplify video signals???? i think it,s as vhf fm amplification modulation i was working on this . with 3 transister, or u have any coder for audio videotransmission and decode that data to audio video again this will also work, and send me ur e mail add,

        • Arup

          I’m afraid I can’t help you as I’m not good experienced in rf technologies.

  2. Abhijith V M

    interesting idea. Why don’t you make a mobile phone charge using this?!!!!

  3. Nasar

    Dear Arup
    All these are interesting.
    Basically I am illitertite in electronics but I am using some part of it in my ideas.
    Hope we can discus much later
    thanking you

  4. sir if i connect too many transistor in series then can i generate more voltage without using lens

  5. guruji one more question if i store voltage produce by solar cell in battery and convert that stored dc voltage into ac by using inverter and then by using step up transformer we step it up to 220v and then can we connect our home aplliance such as tv to it?

    • Arup

      When you’re converting the stored DC to AC by an inverter, there’s no need to step up to 220V. The inverter will do that.
      Yes you can attach a TV, but all these depends on the battery/inverter etc specifications.

  6. Tomasz

    Back in the ’70s and ’80s solar batteries out of transistors (or diodes) was quite a popular idea. I’ve put few pages from Polish and Russian magazines from those years at http://commonemitter.blogspot.com/2012/04/solar-battery-made-from-transistors.html
    Projects in magazines are AM radio (worn like a headphone, I really wanted to make one as a kid) and electronic scarecrow (powered by solar battery made of glass diodes and wind generator).
    It was good idea 40 years ago when “true” solar cells were not easy to get, today it would be hard to beat even cheap cells from garden lamp ($3 per piece including accumulator, bright LED and some simple controller).

  7. Kamlesh Prajapati

    Thank’s for good response , Best luck 4 next

  8. Sanjay

    Hi Arup !
    To make a mobile charger how many transister we need without using lens ? Please reply me soon

  9. This page really has all the information I wanted about this subject and didn’t know who to ask.

  10. akjha

    we can’t put the lens for continious time as the material will get burn due to overheating, due u have any more idea to get maximum sunlight? or the only thing that connect more transistor to get more current and voltages?
    Thank u.

  11. Zed

    Arup, You are a star! Thank you for the “outside-the-box” thinking, and for giving me food for thought and inspiration: I’ll go now and plug in the soldering iron!
    best regards from Ireland, zed

  12. Pasquale

    Very nice post. I certainly love this site.

    Thanks!

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